hi my name is Ijon. back in February suski and I made a detailed plan how to
overhaul this corner to better utilize this space.
this is the plan we drew in February
Let's clean this up!
this piece of wall had to go
and then we cut and mounted the big back beam
we marked the positions of the legs and now we are cutting all the back legs
all the legs were individually positioned and marked
the floor is very very uneven
and now we are cutting the front legs
in the lower left corner you can see the planer
Observe the amount of shavings we produce
they all get an 11 degree bevel
the first leg of the front row has to be positioned carefully
now we can position the middle leg on the right side
on day two we started with the braces on the right top corner.
every brace got its own notch to mount it
we cut off the front beam
we continued on the left with these two legs
aligning them perfectly was really difficult
we build a helper contraption with many clamps and others straight pieces of wood
now we cut the notches for the braces
and then we're taking it all apart again to cut additional notches in the front legs
for this lower front beam that also needs to go there
it also was notched
and got its braces.
now we started to work on the platform for the CNC-mill
first we need to mark the remaining leg to cut it precisely
then we took off the other front leg again to cut it
and made the notch and shaved the end off.
and we thought some additional braces under the CNC would be a good idea
now we are cutting the lower braces
now we are measuring the exact size and angles of
the top cover of the miter saw
and now we're doing the same for the top cover of the CNC Mill
now we are mounting the lower braces and we're drinking some beer while doing it
because we were done with all the power tools
the top covers fit and are screwed in place
the chop saw is lifted on top of the bench
and the CNC mills is lifted on top of it
I think day two was very successful.
day three started with
the exact positioning of the both machines
so they use one long common fence for both machines
and after the exact position was determined
we measured the size of the
cover on the right side
and then we cut it and test fitted and we tested it
several times and shaved off here and there a bit but in the end it fit and we
drilled it and screwed it down
and then some clean up because day three was a short day
on day four I converted this board into long rectangular beams
of which this is a cut off
and now on day five we fitted in these grooves
so that these aluminum profiles actually fit
here we are cutting and fitting the left table surface and we needed to test fit
several times to get all the cutouts right
The part was then drilled
and screwed down.
the ends of the fence beams had to be angled a bit
and we are cutting them right now
and all of this back and forth and test-fitting is there to get the cut out
on the inside of the fence perfect
and now we are aligning the fence so it's perfectly in line with the miter saw
this was also a major undertaking to cut
this much off of the beam - this was rectangular.
because we did this entirely with hand tools.
we are done with day five
these fences right now are not yet mounted.
on the left you can see the clamped glue up
of the left part of the fence.
right now I am test fitting the right part of the
t-nut rail on top of the fence.
the fence somehow needs to be mounted and right
now I am pre-drilling and marking the locations of the screws.
Here I am putting in the screws from below so I can find the exact locations of them for
pre drilling in the fence
I just took off the fence to pre-drill it off-camera
and now I just need to put in the screws and tighten them properly
by now the left part of the fence is dry
as well so I can take off the clamps and remove the squeezed out glue
some sanding is also necessary.
on day 7 we start by fixing the miter saw in place
and for this purpose we make small wooden blocks that we screw down at the
front and at the back of the miter saw which will hold it firmly in place and
in alignment with the fence
and just about now we realized that the left part
of the fence is actually interfering with the miter saw in one of the miter angles
So suski is making a lot of small paper templates to figure out the
exact shape of the cutout that we need so the miter saw can be used throughout
all its rotation.
Here I am test-fitting the left part of the fence
with the new cutout.
the next day I took the opportunity to mount the fence
and I'm taking it off to pre-drill it and right now I am screwing down the fence
after mounting of the left part of the fence the only thing that's left to
do is to mount the t-nut-rails in the fences for which I am taking them out
and pre drilling them, properly sinking them so the screw heads don't stick out
and then I mount them and put them in back in.
This was a big project that I
wouldn't even have started without the support of many c-base members that
helped to build and plan this especially suski.
so thanks for helping me with
this big project and I hope you enjoyed this new kind of video.
A narrated time lapse. It is the first time I tried to create a narrated time lapse for my channel
please comment what you think about this style of video.
Thanks for watching!
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