today I'm building a mitered modern and waterfall bench. The bench is going to be
18 inches wide when finished.
I wanted to limit the number of boards I
had to glue up so there wouldn't be a lot of seams so I picked out boards that
we're a minimum of 9 inches wide.
once I got the board's home I took some time to
skip plane them to clean them up and get them as flat as I could these boards
are 12 feet long and I kept them the full length during all the milling
operations to ensure that grain would match on the mitered corner
It was a bit of a workout handling all that eight quarter lumber
I placed roller stands on the front and back of the jointer. I set them just a
little bit lower than the table of the jointer. I don't want the wood to
register off the rollers. They're there just in case the long boards get away
from you and I have something to assist in catching them. The one behind their
jointer also gives me a place to rest the heavy boards while I get them in
place. When I set up my shop I set up all the stationary tools so they face the
bay door, this way when I have projects like this I can open the door and have
plenty of room to joint, plane, and rip long boards.
when doing the glue up I use Domino's to help keep the board's aligned
I was also careful with my domino layout to be sure I would not put one where the
legs are going to be mitered.
One of the Domino mortises was a little bit off left to right but I didn't
notice it until after the glue had been spread so there's a little bit more work
to get it together than necessary.
I cut the pieces apart using my track saw to miter the legs. I double-checked I had
the right leg on the right end and laid out for some Domino's. I use the largest
Domino's that would fit and place them pretty close together to be sure I had a
good strong joint. Then I use a little CA glue on some pine blocks to help clamp
the pieces together making sure the miter was being closed tight on both top
and bottom
I use shims under the pieces to help align the legs flush to the top. m It was
basically my third hand while getting everything clamped up.
A light tap with a mallet and chisel was all that was needed to pop the glue
blocks off. Then I just scraped and sanded the excess CA glue away.
Then for the finish I use four coats of wipe on satin poly

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