how to make a homemade solar panel this is the first in three videos of a solar
DIY project everything you should know to build a 100 watt solar panel at home
in order to charge a 12-volt battery with solar energy a solar panel with 18
volts is required so to build a solar panel capable of charging a 12-volt
battery you will need 2 millimeters of tabbing wire and another of 5
millimeters solder wire is a must have a flux pen strapping tape also known as
short tape regular tape a solder arm between 60 and 80 watts and multimeter
one that conveyor of both voltage and current silicon paste preferably
crystalline with UV protection epoxy resin the best and easie way to do it
yourself to encapsulate the back of a solar panel this epoxy resins have
excellent adhesion to glass and acrylic plastic and ethoxy hardener here the
measure is two to one ratio and of course last but not least the solar
cells here is up to you you can purchase preet absolu cells they have tabbing
wire already attached it will cost a bit more but will saves you a lot of time
and work in video description below you find links to everything you need to
start building your solar panel let's get started the first set we have to
take is to measure the length of the tabbing wire between two cells grab two
cells and join them close to each other like this two or three millimeters
between them is enough with one cell face up is the negative side and face
down is the positive side measure the length of the tab wire along both cells
the job here now is to measure and cut the tabbing wire for all 36 cells for
your solar panel to make this task less tedious cut the
tabbing wire to one row of nine cells at a time and after that you can start cell
during the tabbing wire on the negative side of each cell to do this
first pass along each conduct line the flux pen this will prevent beading of
the solder Arum and also helps the cell to flow cleanly position the tab wire on
the cell and start soldiering from top to bottom in a continuous movement
soldiering is not so hard you get it right very fast but get prepared for a
couple hours of work so this type of 6x6 polycrystalline cells usually has three
connecting bus lines we have to weld 36 cells on the negative side first where
next it must be welded on the positive side that is the back of each cell
creating a string of 18 volts the needed current to charge a 12 volt battery one
of the best and strongest materials to use in a solar panel is tempered glass
three millimeters are more than enough for strength and durability being also
the ideal surface to start cell during your solar cells start by giving a good
cleaning
now with a clean surface we can start put things together but first let's
again see how a solar panel works the first cell in this row is the negative
side of the solar panel that will be welded to the negative bass wire
becaming this way the negative pole of the solar panel and continuing with the
next three strings of cells all welded together from front to back of each
other making this way a total of 36 cells of 18 volts
another thing to note is that solar cells are very fragile for this reason
and almost guarantee you will break one or more cells even if it is a very small
crack you can use regular tape and repair it easily now that you know how a
solar panel works it's time to connect all cells together to make this task
much easier here are some tips you can use to do this correctly
it is convenient to use a type off tweezers or even a way to hold the wire
in the correct place to weld Here I am using a scissor which works very well
another useful tip is to use normal tape to hold the cells in place in this way
they remain aligned helping you to weld more easily and quickly and if the
tabing wire is a bit long simply cut off the loose ends when you finish the job
now with all cells tab together it's time to clean again the glass surface
now with the glass clean it's time to position and secure the cells in place
by measuring the string of cells closest to the edge of the glass we find the
margin on all sides of the panel then with all cells in place we need to keep
each string of cells tightly attached to the glass first with normal tape and
next with short tape
now pass the short eight from top to bottom between each string of cells and
at the same time it is convenient to double check for any broken cells even
if there is a slight crack the cause affair is the encapsulation will pass
through it and the epoxy resin will eventually yellow over time
now with all cells secure in place let's proceed by cell during the string of
cells into the bus wire start by cutting a five millimeter wide tabbing wire to
the width size of the two middle cell strings and secure the bus wire with
regular tape
cut the loose ends of the cell tabbing wire and you're ready to solder the two
middle rows together here I will weld the tab wire from the positive side of
the cell to the bass wire which will then weld to the negative side of next
string of cells eASIC as you will see right away now is to do the same for the
other two row of cells on the top of the panel and then it ends with this two bus
wires which show the positive and the negative poles
and after this with a string of 36 cells connected to the positive and negative
bass wire we have to test if we have a promising solar panel with the panel
facing the Sun measure the voltage with a multimeter and make sure that it
produces at least more than 18 volts here I tested on a spring morning keep
in mind that solar panels always lose tension in the hottest hours depending
your region you should get about 18 point six volts during the peak Sun
hours now back to the office we going to proceed by soldering two copper wires to
the poles of the panel here you can choose to use the 5 millimeter bass wire
2 also to be connected to the junction box in the bottom middle of the panel
did I choose a pair of copper wires does the same job and I am not using a bypass
diode because I will use a PWM charge controller which protects the solar
panel and the battery from reverse current and overcharging respectfully
among other useful features watch the next video where we continue with this
extraordinaire solar panel see you there
you


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